Custom Insert Design & Fit
Design the support and access points that connect a product to its outer pack.
Product weight and sensitive surfaces
Provide the actual product, weight and sensitive surfaces.
Cavities and removal openings
Choose cavity positions, support points and removal openings with the outer-box dimensions in view.
Packing and handling trials
Trial packing, unpacking and the agreed handling requirements using the complete assembly.
Project details to send
Identify the actual product, intended use and any existing pack or specification.
List quantities by version and the delivery destination. Record which choices still need a recommendation.
Standard MOQ: 500 pieces per style, size and artwork design. Special specifications and combined orders are assessed individually. Material and performance requirements are confirmed for the specific application.
Related customization services
Packaging Structural Design
Develop a packaging construction around the actual product and its use.
Packaging Samples & Prototypes
Use the right sample to answer the question at the current project stage.
Approved reference and design changes
Identify the product, material and file version. Record the chosen option, compatibility limits and the proof or sample needed; an example on another pack does not establish suitability.
Keep the approved reference with the order. Changes to design, dimensions, material or effect may require revised files, samples or pricing. Compare sample types.
Scope, fees and scheduling
The number of cavities, product profiles, material and outer-box interfaces affects design and sample work.
Give quantities by product and artwork version, plus any deadline. The quotation confirms fees, tooling, samples, revisions and timing; free services and rush delivery are not standard commitments. Prepare the project details.
Locate the product without obstructing removal
Identify suitable support surfaces, fragile details and the customer’s removal motion. Provide each component of a set and the outer package’s usable dimensions.
Approval record: Packing and handling trials
Load and remove the product in an assembled trial. Confirm both retention and access; a tight cavity is not automatically a better fit.
| Reference | Record for custom insert design & fit |
|---|---|
| Input | The material, component and current file or product version. |
| Sample | Which effect or function the sample demonstrates. |
| Decision | The approved result, any limitations and changes still to resolve. |
Review your custom insert design & fit requirements
Email your custom insert design & fit requirements with the packaging type, material and current artwork or sample. State which result needs review before approval.
Custom Insert Design & Fit FAQ
Provide the actual product, weight and sensitive surfaces.
Choose cavity positions, support points and removal openings with the outer-box dimensions in view.
Trial packing, unpacking and the agreed handling requirements using the complete assembly.