Reference rendering of this structure. Artwork, material and final dimensions are confirmed for your project.
Custom Hinged-Lid Mailer Boxes
A one-piece mailer with a hinged lid, side wings and folded side walls. Use the large lid for a brand message and plan the inside reveal separately.
- Style reference
- E60004
- Structure
- Hinged lid · side wings · folded side walls
- Dimensions
- Custom size, confirmed for your product
- Material
- Kraft corrugated appearance shown; flute and board grade to confirm
Size around your product.
Start with the whole packed set, including tissue, inserts and protective wrapping.
- L
- LengthThe longer side of the usable base.
- W
- WidthThe front-to-back span across the usable base.
- H
- HeightThe usable depth above the base when closed.
Folded walls reduce usable space. Confirm the internal size after assembly and check lid clearance.
Add your target size
Your values appear on the diagram and in your inquiry. The reference drawing stays at its original proportions.
Design for the finished product.
The upper broad rectangle in the dieline forms the base; the lower broad rectangle forms the lid. Side wall folds and lid wings need their own artwork allowance.
Separate the outer message from the inner reveal.
Use the main lid face for the logo. If printing inside, prepare that surface as a separate artwork layer.
- Check the inside reading direction with the lid open.
- Leave space around the front tuck edge.
Keep the folded areas simple.
Carry background colours onto the walls while reserving the lid wings for less critical artwork.
- Allow for overlapping side walls.
- Check continuous patterns after folding.
Decide what remains visible after packing.
The base can carry a secondary message, but contents and inserts may cover it.
- Confirm inside versus outside printing.
- Keep underside information oriented consistently.
Prepare artwork on the approved production dieline at final size. Confirm bleed, print sides and safe margins before printing.
Request a production dielineTry your artwork on this reference
Select an area on the reference, add text or your logo, then adjust its direction and repeat pattern. Download a placement preview to include with your inquiry.
No target size added. Add your dimensions to include them in the preview.
Use the position fields as an alternative to dragging. Values are percentages of this reference image.
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A placement concept, not a print-ready file. Confirm print sides, cutouts, glue areas and safe margins on your production layout. Your uploaded image stays in this browser.
- Keep the layers separate.
Place the dieline on its own reference layer. Keep it out of the printed artwork unless your production file instructions say otherwise.
- Check the reading direction.
Review logos and text in the finished orientation. Carry patterns across folds only after checking their alignment.
- Approve a physical reference.
Use the appropriate sample to check fit, opening and print position before confirming production.
Request a quote for this style.
Send your dimensions, quantity and artwork requirements for style E60004.
- Target size and measurement basis
- Quantity, product details and intended use
- Logo, artwork and finishing ideas
Need to check it in hand? Explore sample options ↗
Recommended sizes & materials for common products.
Choose a starting footprint around the complete set and its planned protection.
| Product & example size | Suggested mailer internal dimensions | Material to consider | Selection & fit notes |
|---|---|---|---|
| A square card setExample packed product: 140 × 140 × 25 mm |
160 × 160 × 40mm · L × W × H | Kraft-faced corrugated board | A compact square footprint with room for a paper band. |
| A notebook gift setExample packed product: 220 × 160 × 35 mm |
240 × 180 × 50mm · L × W × H | White-faced corrugated board | A white print face for the lid; check the pen and notebook together. |
| A folded lightweight garmentExample packed product: 260 × 210 × 45 mm |
285 × 235 × 65mm · L × W × H | Kraft-faced corrugated board | Include tissue and the actual garment fold. |
| A small accessory gift setExample packed product: 180 × 150 × 55 mm |
205 × 175 × 75mm · L × W × H | White-faced corrugated board | Leave room to develop the insert and the unboxing arrangement. |
These are illustrative design starting points, not fixed stock sizes or confirmed production specifications. Example product dimensions include the planned wrapping. Confirm the complete pack, material grade and fit with a sample. Transit performance depends on the complete packing system and the intended shipping conditions.
Discuss your size & material