Planning Packaging Transport Tests

Open kraft shipping carton with printed handling symbols.
Overview

Define the handling risk and the intended evaluation before choosing a test programme.

Packed state

Describe the product, inserts, wrapping, carton, closure and quantity as one packed assembly. A result from a different arrangement may not answer the current transport question.

Route

Identify the handling and distribution conditions you need to address. Agree the method, packed state and acceptance criteria with the relevant testing party. This guide does not prescribe a universal height, sequence or pass threshold.

Record

Record the tested specification and any damage observations. If a change is made to the product, insert, board or closure, identify whether further evaluation is required. A short claim such as “drop tested” is incomplete without a clear description of what was tested and how it was assessed.

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Packout & Shipping Planning

Connect packaging production with the way the order will be packed and delivered.

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Define the shipping system before the test

A test of an empty carton does not represent a filled product with inserts and seals. Describe the shipping route and the complete packed state, then select an appropriate evaluation with the responsible testing party.

Packed state, route and test record

Check What to do Why it matters
Sample Include actual or agreed representative contents. Record the packed mass and arrangement.
Protocol Match the intended distribution requirements. A single informal drop is not a universal pass.
Result Define damage criteria and retain observations. Record the sample and method that produced the result.

Record the actual product, material or file version used for the comparison. Identify what remains undecided and which sample or document can resolve it.

Discuss transport evaluation brief

Describe the product, proposed packed arrangement and available specifications. Include a sample or file and the transport question to resolve.

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Further reference

ISTA: getting started with design and testing. Use the source to understand the topic; it does not certify an ElevaPack product or replace an agreed project specification.

Planning Packaging Transport Tests FAQ

Review changes to the product, materials, inserts, closures or distribution method. ISTA identifies such changes as relevant when determining whether retesting is needed.

An empty carton does not represent the product, inserts and seals in a filled pack. Test the actual or agreed representative contents and record the packed mass, arrangement and closure.

Define the distribution conditions, method, packed state and acceptance criteria with the responsible testing party. Retain the tested specification and damage observations; no single informal drop establishes a universal pass.