Style reference. Size, materials and printing are customized for your order.
Custom Folded Inserts with Circular Cutouts
Plan the folded insert and the outer carton together around the product outline.
- Style reference
- E61268
- Structure
- Folded insert with circular cutouts
- Dimensions
- Custom size, confirmed for your product
- Material
- SBS or kraft paperboard; grade and caliper to confirm
Size around your product.
Provide the actual product outline, opening/contact geometry and outer-pack usable cavity; specify the folded insert envelope separately.
- L
- LengthThe longer side across the usable base.
- W
- WidthThe shorter side across the usable base.
- H
- HeightThe usable depth from the base to the closed top, or the open rim where applicable.
Provide the outer pack internal size, product envelope and orientation. Insert outside dimensions, cavities and slots are separate specifications and are not interchangeable.
Add your target size
Your values appear on the diagram and in your inquiry. The reference drawing stays at its original proportions.
Design for the finished product.
Print on the insert surfaces that remain visible after the item is loaded.
Choose the main viewing surface.
Print on the insert surfaces that remain visible after the item is loaded.
Arrange the secondary information.
Add instructions or a short message only where the product will not obscure the text.
- Print on the insert surfaces that remain visible after the item is loaded.
Check the design against the approved layout.
Provide the actual product outline, opening/contact geometry and outer-pack usable cavity; specify the folded insert envelope separately.
- Print on the insert surfaces that remain visible after the item is loaded.
Prepare artwork on the approved production dieline at final size. Confirm bleed, print sides and safe margins before printing.
Request a production dielineTry your artwork on this reference
Select an area on the reference, add text or your logo, then adjust its direction and repeat pattern. Download a placement preview to include with your inquiry.
No target size added. Add your dimensions to include them in the preview.
Use the position fields as an alternative to dragging. Values are percentages of this reference image.
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A placement concept, not a print-ready file. Confirm print sides, cutouts, glue areas and safe margins on your production layout. Your uploaded image stays in this browser.
- Keep the layers separate.
Place the dieline on its own reference layer. Keep it out of the printed artwork unless your production file instructions say otherwise.
- Check the reading direction.
Review logos and text in the finished orientation. Carry patterns across folds only after checking their alignment.
- Approve a physical reference.
Use the appropriate sample to check fit, opening and print position before confirming production.
Request a quote for this style.
Send your dimensions, quantity and artwork requirements for style E61268.
- Target size and measurement basis
- Quantity, product details and intended use
- Logo, artwork and finishing ideas
Need to check it in hand? Explore sample options ↗
Recommended sizes & materials for common products.
An insert is sized from the product, cavity arrangement and outer pack together. Use these examples to define the required fit instead of choosing a stock insert size.
| Product & example size | Insert-sizing brief | Material to consider | Selection & fit notes |
|---|---|---|---|
| A bottle or tubeInformation to provide: Full profile including closure and outer pack internal size |
Confirm contact points and insert outer envelopeConfirm for your product | SBS paperboard to discuss | Paperboard can be discussed for a folded insert; test the product fit and removal. |
| Two or more small retail itemsInformation to provide: Individual profiles, spacing and total packed weight |
Confirm cavities or divider spacingConfirm for your product | Corrugated board; grade to confirm | Review the arrangement and support with the chosen outer carton. |
| A jewellery pouch or compact giftInformation to provide: Packed outline and presentation orientation |
Confirm visible support and clearanceConfirm for your product | Kraft paper or paperboard to discuss | A folded liner may present the item but does not by itself establish retention. |
| Separated boxed accessoriesInformation to provide: Boxed item dimensions and required unit count |
Confirm the divider grid inside the outer packConfirm for your product | Corrugated board; grade to confirm | Account for divider thickness and loading access before fixing cell dimensions. |
These are illustrative family-level design starting points, not stock sizes or dimensions measured from the reference image. Not every structure supports every example. Confirm the selected structure, material, clearances and final sample before production.
Discuss your size & material