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Style reference. Size, materials and printing are customized for your order.

Mailer & hinged boxes / STYLE E60557

Custom Hinged-Lid Boxes

A connected lid links the closed presentation to the opening view. Plan artwork on the lid and visible walls as separate surfaces.

Style reference
E60557
Structure
Hinged-lid box
Dimensions
Custom size, confirmed for your product
Material
SBS or kraft paperboard; grade and caliper to confirm
01 / Get the fit right

Size around your product.

Check the lid sweep, closing tabs and wall thickness around the packed contents.

Length, Width, Height measurement convention; schematic, not to scale WLH
Measurement convention · schematic, not to scale
L
LengthThe longer side across the usable base.
W
WidthThe shorter side across the usable base.
H
HeightThe usable depth from the base to the closed top, or the open rim where applicable.

Measure the full packed set. Board thickness, folded walls and any insert reduce usable space; the outside shipping size is a separate measurement.

Add your target size

Your values appear on the diagram and in your inquiry. The reference drawing stays at its original proportions.

02 / Plan the visible artwork

Design for the finished product.

Check the reading direction on the lid both closed and open.

Flat dieline template for hinged-lid boxes, style E60557.
Layout reference. Final dimensions and print areas are confirmed with your order.

Choose the main viewing surface.

Check the reading direction on the lid both closed and open.

Prepare artwork on the approved production dieline at final size. Confirm bleed, print sides and safe margins before printing.

Request a production dieline
Try your artwork on this reference

Select an area on the reference, add text or your logo, then adjust its direction and repeat pattern. Download a placement preview to include with your inquiry.

No target size added. Add your dimensions to include them in the preview.

Use the position fields as an alternative to dragging. Values are percentages of this reference image.

Artwork placement controls
Include in my inquiry ↗

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A placement concept, not a print-ready file. Confirm print sides, cutouts, glue areas and safe margins on your production layout. Your uploaded image stays in this browser.

  1. Keep the layers separate.

    Place the dieline on its own reference layer. Keep it out of the printed artwork unless your production file instructions say otherwise.

  2. Check the reading direction.

    Review logos and text in the finished orientation. Carry patterns across folds only after checking their alignment.

  3. Approve a physical reference.

    Use the appropriate sample to check fit, opening and print position before confirming production.

03 / Make this structure yours

Request a quote for this style.

Send your dimensions, quantity and artwork requirements for style E60557.

  • Target size and measurement basis
  • Quantity, product details and intended use
  • Logo, artwork and finishing ideas
Explore custom mailer boxes

Need to check it in hand? Explore sample options ↗

Review your brief on the contact page, or email this style directly.
04 / A practical starting point

Recommended sizes & materials for common products.

Start with the complete wrapped product or set. These examples are sizing prompts for a suitable box construction.

Style E60557 · Suggested usable internal dimensions · Numeric dimensions in mm (L × W × H).
Product & example sizeSuggested usable internal dimensionsMaterial to considerSelection & fit notes
Greeting cards and a paper bandExample packed product:
160 × 120 × 25 mm
180 × 140 × 40mm · L × W × H Corrugated board; grade to confirm Review movement and the space needed to remove the card set.
A notebook and slim accessoriesExample packed product:
220 × 160 × 35 mm
240 × 180 × 50mm · L × W × H Corrugated board; grade to confirm Include pens, tissue and any support in the packed measurement.
Small fabric accessoriesExample packed product:
200 × 140 × 35 mm
220 × 160 × 50mm · L × W × H Kraft paper or paperboard to discuss Use paperboard only if the selected structure and packing use support it; confirm transit protection separately.
A folded lightweight garmentExample packed product:
280 × 220 × 40 mm
300 × 240 × 60mm · L × W × H Corrugated board; grade to confirm Check the garment fold and complete pack before selecting the board grade.

These are illustrative family-level design starting points, not stock sizes or dimensions measured from the reference image. Not every structure supports every example. Confirm the selected structure, material, clearances and final sample before production.

Discuss your size & material

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