Custom Roll End Tuck Top Boxes
Rolled side walls meet a tuck-in lid in this corrugated structure. Folded wall thickness changes the space available for the contents.
Standard MOQ: 500 pcs per style, size and artwork. Higher quantities may apply to special specifications. Sample timing and production timing are quoted for the project.
Specification for Roll End Tuck Top Boxes
| Specification | Project input |
|---|---|
| Internal dimensions | Give usable length, width and height with units and the full packing arrangement. |
| Board construction and flute | Record facing papers, flute and full board construction for the quoted box. |
| Packed weight | Include the contents, inner supports and all packaging in the intended load. |
| Closure and sealing | State how the pack is closed and identify tape, tabs or other sealing components. |
| Stacking and transport conditions | Describe handling, storage and distribution so the complete pack can be evaluated. |
| Quantity | Quantity per style, size and artwork design. Standard MOQ is 500 pieces; higher quantities may apply. |
| Artwork | PDF, AI or CDR artwork where available; JPG/PNG references and Excel specifications can support the brief. Files are reviewed for their intended use. |
| Delivery | Destination, target date and whether packaging should arrive assembled or flat, where applicable. |
Liner papers, flute and board construction
The quotation confirms the selected grade and compatible options.
| Material option | Specification and confirmation |
|---|---|
| Kraft outer liner | Consider a natural paper appearance for shipping graphics. Approve print contrast on the actual liner colour. |
| White outer liner | Discuss a lighter print surface for brand graphics and product information. Specify the inner liner separately if it will be visible. |
| Flute and board construction | Provide packed weight, dimensions and the delivery route so the board can be reviewed. A box style alone does not define shipping performance. |
Space inside the formed walls
Internal cavity after the side walls and rolled ends are formed.
- Measurement reference: Give units and label product, internal or external dimensions. Include a drawing or reference sample if available.
- Multiple sizes: List quantities by size. A size change may require a revised structure, artwork or sample.
Artwork on the erected box
Map artwork onto the assembled walls and tuck lid rather than only the flat blank.
| Print preparation | Specification and confirmation |
|---|---|
| Print areas | Mark printed faces, unprinted areas, text and codes. The material and order requirements determine the printing method. |
| Colour reference | Provide CMYK artwork or a Pantone reference where available. Approve colour on the agreed material and sample; screen previews show layout. |
| Files and versions | Send PDF, AI or CDR artwork if available; JPG/PNG references and Excel specifications or data can support the brief. Files are reviewed before production. |
Inside and outside printing
Availability depends on the material, structure and intended use.
- Printed exterior: Decide which panels need graphics, handling marks or codes. Review the print process against coverage, liner and order quantity.
- Printed interior: Specify the inside reveal independently of the shipping faces. Keep important content clear of folds and contact points.
- Surface protection: Explain expected handling and exposure so a suitable surface treatment can be discussed. Coating choices must be checked against folding and any contact requirements.
Closure, inserts and shipping format
Rolled walls occupy internal space. Locate side locks and tuck slots around the product footprint, especially where inserts sit close to the side panels.
Review rolled-end engagement, front tuck access and any insert with a loaded hand-assembled sample.
- Working layout: Send a drawing, reference or actual product. Identify fixed requirements and options to compare.
- Supply and assembly: State flat or erected supply, bundle quantities, assembly requirements and carton or pallet constraints at the packing site.
- Component matching: For a multi-part pack, list component sizes, assembly order and which parts the quotation includes.
Sample checks: rolled walls and locking slots
Assemble from flat, load the item and close the top without bowing the walls. Compare a mailer sample using the same finished internal dimensions.
- Structural sample: Check dimensions, assembly, fit and opening or application with the actual contents where relevant.
- Printed sample: Check print areas, colour and finish. Record any differences between the sample process and bulk production.
- Production reference: Approve the sample and artwork version before production. Recheck affected parts after changes to dimensions, materials or functional components.
Sample fees, shipping and timing are quoted per project. A visual proof cannot replace physical checks.
Quotation, approval and production
Confirm the brief and quotation
Agree quantities by size and artwork, materials, printing, finishes, components, and any tooling or assembly charges.
Approve samples and files
Record the approved sample and artwork. Scheduling follows the required sample, artwork, deposit and order confirmations.
Produce and inspect
Agree inspection methods and acceptance criteria for materials, dimensions, print, appearance and relevant assembly or fit.
Pack and deliver
Production and transit times are assessed separately. Confirm the destination, transport arrangement and delivery responsibilities.
Related packaging options
Custom Mailer Boxes
Folded corrugated walls, a lid and locking details form the mailer box. It can support branded delivery and multi-item packing layouts.
Custom Shipping Boxes
Corrugated shipping cartons enclose goods for packing, storage and shipment. Board selection and closure depend on the complete packed load.
Custom Corrugated Trays
Open-top corrugated trays support products during handling or display. Wall height and the base layout determine access and containment.
Compare Roll End Tuck Top Boxes with related formats
| Option | When to consider it |
|---|---|
| Custom Roll End Tuck Top Boxes | Rolled side panels and a tuck top create a particular assembly and opening sequence. |
| Custom Mailer Boxes | Combine a hinged opening and folded side walls for a packed delivery and unboxing sequence. |
| Custom Shipping Boxes | Use an outer shipping carton around the complete product pack and its protective components. |
Request pricing for roll end tuck top boxes
Send your product details, measurements, quantity per version and artwork direction to info@elevapack.com. Include the destination and any material, finish or assembly requirement you want us to review.
Custom Roll End Tuck Top Boxes FAQ
No. Rolled walls occupy internal space. Locate side locks and tuck slots around the product footprint, especially where inserts sit close to the side panels.
Assemble from flat, load the item and close the top without bowing the walls. Compare a mailer sample using the same finished internal dimensions.
Specify internal cavity after the side walls and rolled ends are formed. Map artwork onto the assembled walls and tuck lid rather than only the flat blank. Compatible materials and finishes are confirmed in the quotation.
The standard MOQ is 500 pcs per style, size and artwork. Special materials, constructions or multi-component sets may require more. Combined orders are assessed individually; the quotation confirms the applicable quantities.