Custom Straight Tuck End Boxes
Top and bottom tuck flaps open in the same direction on this folding carton. Confirm the front panel, tuck direction and glue seam before approving the dieline.
Standard MOQ: 500 pcs per style, size and artwork. Higher quantities may apply to special specifications. Sample timing and production timing are quoted for the project.
Carton specification
| Specification | What to provide or confirm |
|---|---|
| Board | Required grade and thickness or weight; confirm the selected board with the contents. |
| Usable dimensions | Length × width × height, units and whether measurements are internal or external. Include any insert. |
| Closure and base | Front face, same-direction tuck flaps, closing fit and support beneath the product. |
| Artwork | Print panels, artwork orientation, fold lines, glue area and the agreed file version. |
| Window or insert | Position, product retention and removal clearance, where required. |
| Quantity | Quantity per style, size and artwork; standard MOQ 500 pcs, with project-specific exceptions. |
| Delivery format | Flat or assembled, packing arrangement, destination and target date. |
Paperboard grades and folding
The quotation confirms the selected grade and compatible options.
| Material option | Specification and confirmation |
|---|---|
| SBS paperboard | Discuss a white printing surface for detailed graphics. Select the board weight and thickness with the carton size, folds and contents. |
| Kraft paperboard | Consider a brown paper appearance where it suits the brand. Review how the paper colour affects printed colours and white areas. |
| Recycled paperboard | Request a grade review where recycled content is part of the brief. Confirm the actual material and supporting information before making a claim. |
Internal cavity and tuck clearance
Usable internal length, width and height, including the product cap and any insert.
- Measurement reference: Give units and label product, internal or external dimensions. Include a drawing or reference sample if available.
- Multiple sizes: List quantities by size. A size change may require a revised structure, artwork or sample.
- Check insertion, closing and removal without forcing the tuck flaps.
- Recheck fit if the contents, board, dimensions or insert change.
Front panel and seam placement
Align the front panel with the same-direction tuck flaps; mark the side glue seam.
| Print preparation | Specification and confirmation |
|---|---|
| Print areas | Mark printed faces, unprinted areas, text and codes. The material and order requirements determine the printing method. |
| Colour reference | Provide CMYK artwork or a Pantone reference where available. Approve colour on the agreed material and sample; screen previews show layout. |
| Files and versions | Send PDF, AI or CDR artwork if available; JPG/PNG references and Excel specifications or data can support the brief. Files are reviewed before production. |
Artwork and dieline support · Colour management
Check the front, back, top and bottom on a folded sample.
- Keep fold lines, glue areas and opening edges clear of conflicting artwork.
- Confirm print surfaces and any finishing against the selected board.
Windows, inserts and finishing
Availability depends on the material, structure and intended use.
- Matte or gloss surface: Compare the desired appearance on the selected paperboard. Coating or lamination must work with the folds and glue areas.
- Foil, embossing or debossing: Mark the logo or feature to highlight. Review detail size, placement and the available space around creases before quoting the tooling.
- Spot UV or varnish: Identify the areas to highlight or protect. Approve the effect alongside the print and board rather than as an isolated colour sample.
Carton assembly and delivery
Treat the glue seam, crease direction and tuck clearance as part of the carton layout. A heavier board also changes folding and closure fit.
Choose the tuck clearances, a supported base and any die-cut insert around the intended filling direction.
- Working layout: Send a drawing, reference or actual product. Identify fixed requirements and options to compare.
- Supply and assembly: Specify whether cartons arrive flat or assembled, which components are packed separately and how each artwork version is identified.
- Component matching: For a multi-part pack, list component sizes, assembly order and which parts the quotation includes.
Tuck direction and folded-sample checks
Fold a printed mock-up and check the front, top and bottom together. Compare reverse tuck if the opposite opening arrangement better suits packing.
- Structural sample: Check dimensions, assembly, fit and opening or application with the actual contents where relevant.
- Printed sample: Check print areas, colour and finish. Record any differences between the sample process and bulk production.
- Production reference: Approve the sample and artwork version before production. Recheck affected parts after changes to dimensions, materials or functional components.
Sample fees, shipping and timing are quoted per project. A visual proof cannot replace physical checks.
Quotation, approval and production
Confirm the brief and quotation
Agree quantities by size and artwork, materials, printing, finishes, components, and any tooling or assembly charges.
Approve samples and files
Record the approved sample and artwork. Scheduling follows the required sample, artwork, deposit and order confirmations.
Produce and inspect
Agree inspection methods and acceptance criteria for materials, dimensions, print, appearance and relevant assembly or fit.
Pack and deliver
Production and transit times are assessed separately. Confirm the destination, transport arrangement and delivery responsibilities.
Compare the next option
Custom Reverse Tuck End Boxes
Tuck flaps open in opposite directions. Check panel orientation on a folded sample.
Custom Auto Lock Bottom Boxes
A pre-glued base forms as the carton opens. Check base engagement, product weight and packing sequence.
Custom Snap Lock Bottom Boxes
Interlocking bottom flaps are folded by hand. Check assembly order and support beneath the product.
Compare Straight Tuck End Boxes with related formats
| Option | When to consider it |
|---|---|
| Custom Straight Tuck End Boxes | Present both opening ends in a consistent direction; allow the front panel and tuck arrangement to work together. |
| Custom Reverse Tuck End Boxes | Choose opposing top and bottom openings when they suit the filling sequence and panel layout. |
| Custom Auto Lock Bottom Boxes | A pre-glued base can reduce the number of bottom-folding steps during manual packing. |
Plan your Custom Straight Tuck End Boxes
Send your product details, measurements, quantity per version and artwork direction to info@elevapack.com. Include the destination and any material, finish or assembly requirement you want us to review.
Custom Straight Tuck End Boxes FAQ
Treat the glue seam, crease direction and tuck clearance as part of the carton layout. A heavier board also changes folding and closure fit.
Fold a printed mock-up and check the front, top and bottom together. Compare reverse tuck if the opposite opening arrangement better suits packing.
Specify usable internal length, width and height, including the product cap and any insert. Align the front panel with the same-direction tuck flaps; mark the side glue seam. Compatible materials and finishes are confirmed in the quotation.
The standard MOQ is 500 pcs per style, size and artwork. Special materials, constructions or multi-component sets may require more. Combined orders are assessed individually; the quotation confirms the applicable quantities.